Safety Tips for Operating a Telehandler on Construction Sites
construction safety Telehandler

Safety Tips for Operating a Telehandler on Construction Sites

02 December, 2025
Safety Tips for Operating a Telehandler on Construction Sites

Safety Tips for Operating a Telehandler on a Busy Construction Site

We’ve said it before, we’ll say it again: Safety is key for any construction project. Operating a telehandler on a busy construction site requires more than just skill; it demands strict attention to safety and adherence to regulations. These powerful machines are essential for lifting and placing heavy materials, so misuse can lead to serious accidents. Whether you're managing a crew or operating the equipment yourself, following proper safety protocols protects both people and property. Fortunately, today we bring you a handy guide on how to operate a telehandler safely and effectively in high-traffic work zones. Without further ado, let’s get into it.

Why Telehandler Safety Is Critical on Construction Sites

A construction site is a massive logistical effort full of moving parts: heavy machinery, uneven terrain, and workers performing tasks, sometimes even multiple functions at once. Bringing a telehandler into this environment adds another layer of risk if it isn’t managed properly. Due to their extended reach and lifting capacity, telehandlers can pose tipping hazards, blind spots, and load mishandling, especially in active and congested work sites.

Common Hazards and How to Avoid Them

So, what do you need to avoid doing? Let’s explore some of the most frequent telehandler-related accidents involving rollovers, load drops, and collisions. To prevent these, operators must:

  • Never exceed a machine’s rated capacity
  • Avoid turning with an elevated load
  • Avoid slopes and use stabilizers at all times
  • Communicate clearly with other workers (via signals, radios, or any other device)

Pre-Operation Checks for Telehandlers

Failing to plan is planning to fail. Before a telehandler enters a construction site, it must undergo a thorough inspection — with “thorough” being the operative word here. These checks ensure that the equipment is safe and ready for use, reducing the likelihood of mechanical failure and minimizing the chance of any worksite accidents.

Inspecting Equipment Before Use

You want to start each shift by checking the following: fluid levels, tire pressure, hydraulic hoses, brakes, and steering systems. You should also look for visible wear, loose bolts, or any warning indicators on the dashboard. A clean bill of health is your first line of defense.

Ensuring Proper Load Capacity

Always confirm that the load being lifted is within the machine’s rated capacity. Refer to the load chart inside the cab and factor in boom angle, extension, and attachments for accurate calculations. Overloading a telehandler is a leading cause of tipping and equipment damage.

Safe Operating Practices for Construction Workers

Every construction worker who operates or works near a telehandler must undergo proper training regarding situational awareness and machine behavior. Safety isn’t just the operator’s responsibility; it’s a team effort involving all parties.

Maintaining Stability and Visibility

#ProTip: Keep loads low while moving, drive at controlled speeds, and use spotters when visibility is limited. Avoid overhead power lines and always scan for ground obstructions. The key to safe movement is staying balanced and aware at all times.

Training and Certification Requirements

Proper training ensures that both construction workers and site managers understand how to operate a telehandler correctly. OSHA and ANSI standards require formal instruction, hands-on operation, and a written evaluation.

Certified operators must demonstrate proficiency in:

  • Equipment controls and limitations
  • Reading load charts
  • Site hazard identification
  • Emergency procedures

Keeping certifications up to date is crucial for meeting legal requirements and ensuring on-site safety.

Buy Reliable and Safe Telehandlers from B&O Lift Rental

If you’re looking to invest in a dependable telehandler for your job site, you already know what to do. At B&O Lift Rental, we offer only the highest-quality machines, each inspected and maintained to meet strict safety standards. Whether you're renting short-term or buying long-term, we’re committed to helping you conduct your work safely and efficiently. Contact us today and let’s work together to explore your options and find the best fit for your project.

Victor Benites

Operations Manager